Right arrow Warehouse Floor Resurfacing Frome

Frome Warehouse
Floor Resurfacing & Overlays

We deliver warehouse floor resurfacing and industrial overlay systems throughout Frome and the surrounding Somerset and Wiltshire border area. Worn or uneven concrete slabs are refurbished using bonded self levelling compounds, polymer modified cementitious overlays and resin finishes, specified to suit warehouse, logistics and production environments.

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20 +

Years
Experience in Concrete Flooring

Our Frome resurfacing teams work across Marston Trading Estate, Commerce Park, Vallis Trading Estate and surrounding industrial areas, supporting warehouses, trade units and light manufacturing. Each project is planned around condition survey findings, surface preparation and overlay selection so that the finished floor offers reliable performance for forklifts, pallet trucks and other materials handling equipment.

Our Expertise

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How We Resurface Warehouse
Floors in Frome

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STEP 1

Condition Survey
& Mechanical Preparation

Works start with a structured survey of the existing concrete slab. We review cracking, joint breakdown, impact damage around racking legs, historic patch repairs and wear from forklift wheel paths, which are common in long serving units on Marston Trading Estate and Vallis Trading Estate. Defective areas are broken out and reinstated and joints are reinstated where needed. The surface is then mechanically prepared by grinding, shot blasting and diamond tooling to remove laitance, coatings and contamination and to achieve a consistent profile for the warehouse floor resurfacing system.

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Overlay Application
& Level Correction

After preparation, we install the chosen industrial floor overlay. This may be a polymer modified cementitious topping, a cement based self levelling system or a resin finish, selected around expected loads, internal climate, traffic and cleaning regime. Thickness and flow are controlled to remove local undulations, improve regularity across racking aisles and picking zones and refine falls where drainage is required. The result is a smooth, durable surface that supports efficient materials handling in Frome warehouses, trade units and production spaces.

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Curing, Detailing
& Handover

Once the overlay is installed, it is cured in line with manufacturer guidance and the agreed programme. On suitable schemes, fast track systems can allow controlled foot traffic or light MHE in 24 to 48 hours, with heavier forklift loading and full racking occupation introduced later once strength has developed. Movement and construction joints are cut or reinstated to manage slab behaviour and limit future edge damage. At handover we review the surface finish and, where necessary, flatness and regularity and provide maintenance and operating guidance specific to the Frome facility and its expected duty.

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Warehouse Floor Renewal for
Performance and Control

Warehouse floor resurfacing in Frome logistics unit
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Preparation, Keying
and Bond

The reliability of an industrial floor overlay is dictated by how well it bonds to the base slab. In Frome units we place particular emphasis on mechanical preparation and profiling, removing weak or contaminated material and providing a suitable key for primers and bonding agents. This approach helps to prevent debonding, blistering and edge failures and supports composite behaviour between slab and overlay under repeated forklift and pallet truck movements.

Industrial floor overlay installation in Frome warehouse
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Phasing and
Downtime Management

Many Frome businesses operate within tight delivery windows linked to routes towards Bath, Warminster and the A361. We plan resurfacing works around these constraints, using phased work areas, temporary routes and, where required, night or weekend working. By combining this with suitable rapid curing overlay systems, we can hand back sections of floor in stages while still allowing for the surface preparation and curing periods needed for a durable industrial floor overlay.

Resurfaced concrete warehouse floor in Frome and Somerset
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Durability and
Whole Life Cost

Full slab replacement is disruptive and capital intensive, particularly where racking, services and plant are already installed. Resurfacing allows the existing concrete structure to remain in place where it is sound, while renewing the wearing surface with a system designed for abrasion, impact and smooth running. For operators around Frome this can extend the practical life of the floor, reduce reactive patch repairs and support more predictable maintenance planning.

Right arrow Frome and Surrounding Areas

We carry out warehouse floor resurfacing and industrial overlay projects across Frome and nearby towns and estates, supporting logistics, storage and production facilities connected to the A361 and wider Somerset and Wiltshire network.

Frome

Marston Trading Estate

Commerce Park

Vallis Trading Estate

Frome Business Park

Rockhaven Business Centre

Ashton Park, Handlemaker Road

Nunney

Request a Quote for Warehouse Floor Resurfacing in Frome

We provide warehouse resurfacing, slab repair and industrial floor overlay systems throughout Frome, including Marston Trading Estate, Commerce Park and Vallis Trading Estate. Our service covers surveys, defect repair, mechanical preparation and installation of self levelling, cementitious and resin based systems matched to your loading, traffic and operational requirements.

Contact us to discuss a specific warehouse, logistics unit or production space in the Frome area or to arrange a site visit and detailed quotation.

Or fill in the form below and our Frome resurfacing team will respond promptly.

Right arrow FAQ

Warehouse Floor Resurfacing Frome
Common Questions

What types of warehouse and industrial floors do you resurface in Frome?
We work on a broad range of facilities including trade units and distribution sheds on Marston Trading Estate, larger warehouse units at Commerce Park and mixed use industrial space at Vallis Trading Estate and Ashton Park. Floors can usually be resurfaced where the existing slab and sub base remain structurally sound and suitable for a bonded overlay.
How do you decide which resurfacing system is appropriate for a Frome project?
System choice is based on slab condition, loading, type of materials handling equipment, any exposure to moisture or chemicals and the required finish. We install cement based self levelling systems, polymer modified overlays and resin finishes and will recommend a specification that reflects how the Frome facility actually operates day to day.
Can you resurface our floor while the warehouse remains in use?
Yes. Many projects in the Frome area are delivered in live warehouses. Works can be phased by zone with defined work areas, temporary pedestrian and vehicle routes and possession windows planned around deliveries and production. Night or weekend working can also be used where this helps to maintain service levels for customers on surrounding routes.
How do you treat joints and localised damage before overlaying?
Joint arrises and damaged areas are repaired before any overlay is placed. This may involve cutting out failed concrete, reinstating joint edges with appropriate repair materials and reforming movement or construction joints. Addressing these issues in advance helps to limit reflective cracking, improves forklift ride quality and protects the edges of the new industrial floor overlay over time.
How quickly can forklifts and pallet trucks use a resurfaced floor in Frome?
Return to service times depend on the overlay type, thickness and site conditions. Some fast track systems can accept light traffic within 24 to 48 hours, with heavier forklift and racking loads introduced later once strength has developed. We will provide project specific timings so that stock movements and access can be planned around the programme.
Is resurfacing suitable for high bay and narrow aisle layouts in Frome warehouses?
Yes. Overlays can be specified and levelled to support high bay racking and narrow aisle configurations, with attention to levelness, regularity and joint detailing. This helps to protect materials handling equipment and support guidance systems in tall racking installations, even where the original slab was not designed for current use patterns.
What information do you need to prepare a resurfacing quotation for a Frome site?
Helpful information includes approximate floor area, slab age and condition, any known defects, load types, details of materials handling equipment, planned layout changes and available access periods. Photographs, survey data and layout drawings also assist in developing a practical resurfacing specification and phasing plan for the Frome facility.