Right arrow Warehouse Floor Resurfacing Coventry

Coventry Warehouse
Floor Resurfacing & Overlays

We deliver warehouse floor resurfacing and industrial overlay systems throughout Coventry and the surrounding Midlands logistics belt. Existing concrete slabs are upgraded using bonded self levelling compounds, polymer modified cementitious overlays and resin finishes, with systems selected to suit heavy duty logistics, production and storage operations.

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20 +

Years
Experience in Concrete Flooring

Our Coventry resurfacing teams work across Prologis Park Coventry, Ansty Park, Bayton Road Industrial Estate and logistics hubs serving the M6 and M69 corridors. We survey, repair and overlay existing concrete slabs in regional distribution centres, automotive component plants and multi let industrial estates, with each scheme focused on levelness, durability and safe operation for materials handling equipment.

Our Expertise

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How We Refurbish Warehouse
Floors in Coventry

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STEP 1

Floor Investigation
& Surface Conditioning

We begin with a structured assessment of the existing slab, looking at cracking, joint breakdown, wheel rutting, surface wear and impact from racking legs or dock leveller activity. This is particularly important in high throughput units around Prologis Park, Ansty and Middlemarch where traffic patterns are intense. Defective concrete is removed and reinstated, joints are rebuilt where needed and contaminants are taken off the surface. The floor is then mechanically prepared through grinding, shot blasting and diamond tooling so the slab has a consistent profile for overlay adhesion.

Right facing arrows STEP 2

Overlay Placement
& Level Management

Once the substrate is prepared, we install the specified warehouse floor resurfacing system. Options include polymer modified cementitious toppings, cement based self levelling systems and resin overlays chosen around loadings, temperature, moisture and cleaning regime. We control thickness to restore tolerances across wide bays and to improve regularity in racking aisles, marshalling lanes and cross dock areas. Particular attention is given to forklift wheel paths, transfer zones and automated routes such as conveyor feeds and sortation lines found in Coventry logistics and manufacturing facilities.

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Curing, Joints
& Return to Operation

After installation, the overlay is cured in line with manufacturer guidance and the agreed programme. Fast track systems can provide controlled access in 24 to 48 hours for light traffic, with heavier forklift loading and full racking occupation scheduled later once strength has developed. Movement and construction joints are cut or reinstated to manage slab behaviour and reduce future edge damage. Before handover we review surface finish and, where specified, flatness and regularity, then set out maintenance and operating recommendations tailored to the Coventry site and its expected duty.

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Warehouse Floors Engineered for
Volume and Reliability

Warehouse floor resurfacing in Coventry logistics hub
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Substrate Preparation
and Bond Strength

The success of any industrial floor overlay depends on the quality of the bond to the existing slab. In Coventry units we focus heavily on mechanical surface conditioning, removing weak laitance, old coatings and contamination to achieve a repeatable profile. Appropriate primers and bonding agents are then used so the new overlay and original slab work together, reducing the risk of debonding, curling and surface instability under repeated forklift and tug movements.

Industrial floor overlay being installed in Coventry warehouse
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Programme Planning
for Busy Networks

Many Coventry facilities feed wider Midlands and national networks, with limited opportunity for long closures. We work with local operations teams to phase works, define possession windows and set up temporary routes so trunking and last mile activity can continue. Where appropriate we use rapid curing self levelling systems and resin overlays, allowing sections of floor to be handed back in sequence while maintaining the preparation and curing times required for long term overlay performance.

Resurfaced concrete warehouse floor in Coventry and West Midlands
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Life Extension
and Cost Control

Removing and replacing a slab in a live warehouse is disruptive and expensive. Resurfacing allows the structural concrete to remain where it is sound, renewing only the wearing layer with an industrial floor overlay designed for abrasion, impact and smooth running. For Coventry operators this approach supports longer floor life and more predictable maintenance planning, without the extended outage and strip out associated with full reconstruction.

Right arrow Coventry and Surrounding Areas

We support warehouse floor resurfacing and industrial overlay projects across Coventry and the wider Midlands, working with logistics, manufacturing and storage facilities linked to the M6, M69 and A45 corridors.

Coventry

Prologis Park Coventry

Ansty Park

Bayton Road Industrial Estate

Middlemarch Business Park

Lyons Park

Exhall

Nuneaton

Request a Quote for Warehouse Floor Resurfacing in Coventry

We deliver warehouse resurfacing, concrete repairs and industrial floor overlay systems across Coventry, Prologis Park, Ansty and surrounding estates. Our service includes surveys, defect repair, mechanical preparation and installation of self levelling, cementitious or resin based systems matched to your loading and operational requirements.

Get in touch to discuss a specific warehouse, logistics hub or production facility in the Coventry area or to arrange a site visit and detailed quotation.

Or fill in the form below and our Coventry resurfacing team will respond promptly.

Right arrow FAQ

Warehouse Floor Resurfacing Coventry
Common Questions

What kinds of Coventry warehouse floors do you usually resurface?
We work on a wide mix of facilities including regional distribution centres at Prologis Park, manufacturing and technology units around Ansty and older stock on estates such as Bayton Road. Floors are typically suitable for resurfacing where the slab and sub base remain structurally sound and can accept an industrial floor overlay.
How do you choose the right resurfacing system for a Coventry site?
System selection is based on slab condition, loading, type of materials handling equipment, internal climate and planned cleaning regime. We use cement based self levelling systems, polymer modified overlays and resin finishes, and will propose a specification that reflects how the Coventry facility actually operates day to day.
Can resurfacing be carried out while our Coventry warehouse stays live?
Yes. Most projects in the area are delivered in live environments. Works can be phased by zone with defined work areas, temporary traffic routes and possession windows agreed around trunking times. Night or weekend working can also be used so operations linked to the wider Midlands network can continue while resurfacing is completed in stages.
How do you manage joint damage and wheel impact before laying an overlay?
Localised defects and joint damage are repaired in advance. This may involve cutting out broken arrises, reinstating joint edges with appropriate repair mortars and reforming movement or construction joints. Treating these issues before overlay installation helps to limit reflective cracking and improves forklift ride quality on the finished warehouse floor.
When can forklifts and tugs return to a resurfaced floor in Coventry?
Return to service is influenced by overlay type, thickness and on site temperature and ventilation. Some rapid curing systems allow controlled light traffic after 24 to 48 hours, with heavier forklift and racking loads following later. We provide project specific timings so operations teams can plan stock and vehicle movements around the programme.
Is resurfacing suitable for high bay and very narrow aisle warehouses in Coventry?
Yes. Overlays can be specified and detailed to work with high bay racking, narrow aisle and very narrow aisle layouts. We focus on levelness, regularity and joint detailing to support guidance systems, reduce vibration and help protect lift trucks operating in tall racking installations around Coventry and the wider logistics belt.
What information helps you prepare a resurfacing proposal for a Coventry facility?
Useful information includes approximate floor area, age and condition of the slab, known defects, load types, MHE details, any planned layout changes and access windows. Photographs, survey data and layout drawings also help us develop a practical industrial floor overlay specification and phasing plan for the Coventry site.