Service Bay Coating Performance
Hot tyre pick-up occurs when warm tyres soften floor coatings and physically lift material from the surface as vehicles steer or brake in service bays. Over time this leads to bald patches, exposed concrete and flaking edges that disrupt housekeeping and customer perception. We analyse temperature, traffic patterns and coating build ups so that service bay floors retain their finish, tying performance back into the wider automotive workshop and garage flooring strategy.
20 +
Years
Protecting Service Bay Coatings
Tyres arriving from road use carry heat, plasticisers and road film into the workshop. When those tyres pause, steer or brake in defined areas such as service bays and reception-facing lanes, the combination of temperature, contact pressure and surface chemistry can strip coatings from the slab. Our approach considers substrate preparation, coating choice, joint detailing and fluid exposure, building on lessons from oil, brake fluid and coolant management.
Our Focus
Why Hot Tyre Pick-Up Damages Workshop Floors
Hot tyre pick-up is not just a coating problem; it is a system issue. Warm tyres soften vulnerable binder layers, especially where coatings are applied too thickly, over weak primers or onto poorly prepared concrete. As vehicles turn on the spot or brake to a halt in the same positions every day, tyres grip the surface film and shear it away, exposing the base and leaving loose material that quickly becomes a slip and housekeeping concern.
The risk is highest in busy bays with repeated stops, tight steering manoeuvres and frequent heat from brakes or driveline components. Where new floors are planned, these areas can be identified early so the base slab, reinforcement and joint layout are set up during concrete slab installation. On existing floors, targeted resurfacing can rebuild worn wheel tracks, while nearby reception routes and display areas may use polished concrete finishes that are easier to clean and less prone to softening in contact with warm tyres.
Key Causes of Coating Delamination in Service Bays
Where Hot Tyre Damage Appears in Service Bays
Hot tyre pick-up rarely affects an entire floor evenly. It tends to concentrate in repeated stopping and steering positions, leaving a recognisable pattern of bald patches, tyre marks and loose flakes that follow common vehicle movements through the workshop.
Bald, exposed concrete patches at the end of approach lanes into bays.
Curved arcs of wear where vehicles swing into tight parking positions.
Delamination along wheel tracks leading to MOT lines and alignment areas.
Ragged coating edges near door thresholds and roller shutters.
Loose flakes and dust build-up that reappear shortly after cleaning.
Visible colour change or gloss variation where coatings are beginning to lift.
Our Approach
STAGE 1
We begin by mapping how vehicles move through the workshop, marking common stopping points, steering arcs and queue positions. This is combined with a survey of existing delamination, cracking and fluid staining, reflecting findings from texture studies in tyre and MOT lanes. Core samples and pull-off tests may be taken to understand adhesion levels and coating build ups in both sound and damaged areas.
STAGE 2
Using this information, we specify coating systems that suit the workshop’s traffic levels, tyre types and cleaning regimes. Particular attention is paid to bay entrances, turning points and queue lanes, where film thickness, texture and joint details can be adjusted to reduce shear at the surface. Where fluids are common, recommendations are aligned with previous assessments of fluid exposure so that coatings maintain their integrity under both temperature and chemical loading.
STAGE 3
Works are phased around booking patterns so that key bays and reception routes stay available where possible. Damaged coatings are removed, substrates are prepared to a defined standard and new build ups are applied in controlled conditions. Once the floor is back in service, we provide guidance on warm-up periods, turning restrictions and cleaning practices that help coatings settle and avoid early hot tyre pick-up, especially in high-use service bays.
Tyre and brake temperatures vary with journey length, driving style and vehicle type. We look at how these patterns interact with bay layouts so that vulnerable zones receive appropriate coating systems and detailing.
Good coatings rely on sound substrates. We focus on laitance removal, moisture behaviour and joint repair so that primers and toppings bond consistently across the bay, reducing the risk of peeling films and random patches.
Doorways and approach lanes see the highest shear as vehicles turn and brake. We refine levels, joints and finishes at these points so that tyre forces are spread rather than concentrated into narrow strips of coating.
Incompatible cleaning products can soften coatings just as effectively as hot tyres. We consider detergents, degreasers and equipment when designing systems so that everyday housekeeping supports long-term coating performance.
We help workshops across the UK reduce hot tyre pick-up and coating delamination in service bays, reception routes and test lanes.
Contact us to discuss your service bay floor performance:
FAQ